Sonics OEM Kits

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Sonics OEM Kits

Sonics’ 40 and 20 kHz Ultrasonic Generator Kits are ideal for OEM’s, special machinery builders and systems integrators. The kits are available in a variety of configurations and platforms to meet the unique layout and space requirements of the machine designer’s control panel. Integrating the ultrasonic generator kits with a systems PLC for logic and cycle functions, these kits are used for a variety of plastics welding, staking and inserting applications and are particularly suited for multiple ultrasonic stack sequencing systems.

F-Series Kit
40 kHz at 400 and 800 Watts Power
20 kHz @ 1200, 1700 and 2200 Watts Power

H-Series Kit
40 kHz @ 500 Watts Power
40 kHz @ 700 Watts Power
20 kHz @ 500 Watts Power

Ultrasonic Stack (Horn/Booster/Converter)
Converter:Converts electrical energy to mechanical energy in the form of ultrasonic mechanical vibrations.
Booster:Means to mechanically secure the stack and used to increase or decrease amplitude by physical input / output gain ratio.
Horn:Transmits ultrasonic vibrations to the plastic part or insert.
Note:Horns can connect direct to the converter (No booster)
Converter model: CV154 & CVR233

Slimline Actuator
20 kHz – Model 2096
40 kHz – Model 4096
Slimline actuator designed for automated systems
Can be mounted in virtually any position on a bridge or other rigid structure
Optional linear encoder for distance welding

Booster
Available in traditional aluminum or titanium O-ring design or single piece machined titanium rigid mount design

GX, GXT, GXL & GXC Sonics GX-Series Power Supplies

GX & GXC Power Supply
[Online Brochure]

Technique specifications:

Description	GC Power Supply	GXC Power Supply	F-Series Kit	H-Series Kit
RF Connection	LEMO Cable	Multi-Pin M/S Cable	Contact Block	Crimp Connect Tab
I/O Connection	Multi-Pin M/S Cable		Contact Block	DB9
Weld Time Settings	External PLC
Amplitude Adjustment	Digital or External PLC		External PLC
Press Connection	Multi-Pin M/S Cable		N/A
External PLC Actuation	Multi-Pin M/S Cable		Contact Block	DB9
Wattage / Energy Monitoring	0 to 10 Volt Output Signal Correlation
Automatic Tuning	Standard
Overload Reset	Front Panel or Output Signal		PLL Control Board or Output Signal
Manual Ultrasonic’s “ON”	Front Panel or Input Signal		PLL Control Board or Input Signal
Frequency Display	Front Panel or Input Signal		Output Signal
Overload Protection Circuitry	Standard
Line Voltage and Load Regulation Circuitry	Standard
Soft Start Overload Protection Circuitry	Standard